Robotic-Based Fiber Winding System Design, Manufacturing, and Control
Project Description
This project aims to develop an innovative robotic system capable of automatically placing fiber bands over complex shell structures while enabling freeform fiber trajectory customization. By integrating advanced robotics, precision control algorithms, and manufacturing expertise, the system will overcome limitations of traditional fiber placement methods, which often struggle with geometric complexity and flexibility. The goal is to create a scalable, adaptive solution for industries requiring high-performance composite structures, such as aerospace, automotive, and renewable energy.
Supervisor
DUAN, Molong
Quota
3
Course type
UROP1100
UROP2100
UROP3100
UROP3200
UROP4100
Applicant's Roles
The applicant’s potential role may be one of the overlap of the following three areas: design/manufacturing, mechatronics, and robotics. The design and manufacturing component requires the applicant to practice CAD design, manufacturing, and assembly, ensuring structural integrity and material compatibility for composite fiber placement. Mechatronics-related work will develop embedded systems, integrate sensors and actuators, and enable real-time hardware-software communication for precise control. The robotics aspect of the project requires the applicant to program robotic arms, implement vision systems, and optimize motion planning to achieve adaptive, freeform fiber winding on complex shell structures. Together, these roles will drive the development of an automated, high-precision fiber winding system.
Applicant's Learning Objectives
Participants will have the opportunity to gain hands-on experience in their respective domains while fostering interdisciplinary collaboration. They may refine their skills in lightweight design, composite manufacturing, real-time embedded control, multi-sensor integration, path planning, sensor fusion, and industrial automation. Across all roles, team members will learn to bridge theoretical concepts with practical implementation, developing a comprehensive understanding of robotic automation in advanced composite manufacturing. The project will also cultivate problem-solving abilities to address dynamic, real-world engineering challenges.
Complexity of the project
Moderate